HYGIENIC LEVEL SENSORS FOR THE POINT LEVEL DETECTION IN BREWERY INDUSTRIES

Level Sensors for Point Level Detection in the Brewery Industry

A point level switch detects that a defined filling level has been reached and emits a switch signal for process control. As a manufacturer of sensors operating with a wide variety of measurement technologies (capacitive, conductive and potentiometric), Anderson-Negele provides tailored solutions for the brewery industry who needs hygienic sensors for hygienic applications.

D3 Differential Pressure and Level Sensor

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L3 Pressure and Level Transmitter

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VNV-E, VNV-D, VNV-DU, VNV-V, ZNV-Z

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VNV-S, VNV-SD, VNV-W EV, VNV-WD, VNV-WDV, VNV-W

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NCS-01, NCS-02

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NCS-11, NCS-12

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NCS-(L-)11…-L60, NCS-(L-)11…-L100

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NCS-L-11, NCS-L-12

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NCS-M-11, NCS-M-12


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NVS-041, NVS-043, NVS-046


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NVS-345


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NVS-061, NVS-063, NVS-066, NVS-081, NVS-083, NVS-086

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NVS-141, NVS-143, NVS-146

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NVS-50

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NVS-161

NVS-161, NVS-163, NVS-166, NVS-181, NVS-183, NVS-186

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VNV-2

VNV-2, ZNV-2

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CONTINUOUS LEVEL MEASUREMENT FOR BREWERIES

Level Sensors for Continuous Level Measurement in the Brewery Industry

Continuous level sensors establish the level in tanks or vessels by using a step less method. The filling level is converted into an electrical signal for further processing. It can be displayed on location or used for process control. In addition to potentiometric filling a level sensor which measures the filling level in small vessels up to 3 m high, the hydrostatic measuring principle is employed in larger tanks or when measuring non-conductive media. The pressure sensors developed for this purpose are used for high precision measurement in continuous level sensors and for the exact determination of differential pressure.

NSL-M-00

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NSL-M-01

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NSL-F

NSL-F

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NSL-F-02

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LAR-361, LAR-761

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DAN-TS

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DAN-HH

DAN-HH

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DAN-045, DAN-046, DAN-047, DAN-048, DAN-049

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TEMPERATURE MEASUREMENT

Temperature Sensors for Brewery Industries

Continuous Monitoring and Control of Temperature is one of the most important tasks in process measurement techniques. Anderson-Negele's temperature sensors are optimally prepared by being compliant with standard Hygienic Design requirements! 
We offer different temperature sensors for every application in process automation as well as a multitude of adapters for all common process connections to the Brewery industry. The sensors can be used very flexibly - even for installation in existing plants. Besides temperature sensors with hygienic thread, Tri-Clamp connection or exchangeable O-rings, we also offer sensors that can be removed without opening the process line and those you can build in pipes with a very small nominal width.

TFP-42, TFP-52, TFP-162, TFP-182

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TFP-41, TFP-51, TFP-161, TFP-181

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TFP-44

TFP-44, TFP-54, TFP-164, TFP-184

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TFP-41.2, TFP-51.2, TFP-61, TFP-181

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TFP-42.2, TFP-52.2, TFP-62, TFP-182

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NFP-41

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TFP-59

TFP-59, TFP-179, TFP-199

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TFP-47, TFP-57, TFP-167

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MPU-H

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MPU-LCD

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MPU-P-9701

MPU-P-9701

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ZMU-PT

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FLOW MEASUREMENT IN BREWERIES

Flow Measurement and Flow Control for hygienic application in the Brewery Industry

Anderson-Negele's flow meters (magnetic-inductive or turbine flow meters) and flow monitors (ultrasonic or calorimetric) are specifically designed for the use in hygienic applications.  These flow meters and flow monitors meet the requirements from the Brewery industry in terms of accuracy, life span and cleaning. 

Instek Control offers sensors from Anderson-Negele with two different measuring principles for flow monitoring:
- Ultrasonic Flow Monitor has an extremely rapid response time and works absolutely independent of temperature changes.  
- Flow Monitor with Calorimetric Measuring Principle can be used to measure highly pure or ultra-filtered fluids.

FWS-141, FWA-141

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FTS-141

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FTS-741

FTS-741

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PRESSURE MEASUREMENT IN BREWERIES

Pressure Sensors & Gauges for the Brewery Industry

The Brewing industry has high standards and requirements.  Our Pressure Sensors and Gauges are “HYGIENIC BY DESIGN” and perfectly suited.  Mechanical Pressure Gauges as well as the Electrical Pressure Transducers meet the requirements from the Brewery industry in terms of accuracy, life span, calibration and cleaning.

D3 Differential Pressure and Level Sensor

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L3 Pressure and Level Transmitter

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HA Mini CPM

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PROXIMITY SWITCHES FOR THE BREWERY INDUSTRY


CAPACITIVE PROXIMITY SWITCHES

Capacitive - Performance Metal Housings

High sensing distances are needed in some environments.  Xecro's Capacitive Sensors offer best-in-class sensing distances. The manufactures shielded capacitive sensors such as e.g. M8 with 2 mm sensing distance, M12 with 6 mm sensing distance and M18 with 15 mm sensing distance. Unshielded Capacitive Performance Series in M30 housings, achieve up to a 35mm sensing distance.

In order to integrate the sensors into different environments, the diameters M12, M18 and M30 are provided with a build-in multi-turn potentiometer to adjust their sensitivity and adapt them to different application requirements. The potentiometer is also an optional extra for Ø6.5 and M8 sensors.

Capacitive - High Temperature

XECRO’s Capacitive - High Temperature Series sensors has been designed for use in permanent environmental temperatures ranging between -25…+150 °C (-13 … 302 °F). The electronics of the Capacitive – High Temperature Series sensors fit into the identical housing as other capacitive sensors from XECRO. These sensors are available in sizes ranging from M8 to M30 and are constructed with silicone or Teflon® (PTFE) cables. Silicone cable has an impressive flexibility which makes it a perfect choice for installations where the sensor permanently moves causing flex in the cable. Conversely, Teflon® has an excellent robustness and should be considered for installations where the sensor body is located on a stationary mount.

Capacitive - Flat Body

The extra thin CS3050 from XECRO is a great choice for installations on non-metal tanks and containers. The built-in potentiometer allows to adjust sensitivity until the device senses material through container walls.

Its flat design, only 7mm in height, eliminates the need for extra fixtures as by cylindrical sensors.

Capacitive - Cubic 40x40

This sensor offers best flexibility due to its rotatable sensing head which can be mounted in five directions. XECRO's sensors in this housing provide NO + NC outputs in the 10… 30 VDC version and in 2-wire for 20…250 VAC.  The sensor electronics and the mounting sockets are two separate parts. This special construction simplifies the replacement procedure of a mechanically damaged sensing head. 

The 40x40 sensors are available in industrial standard sensing distances and in XECROs High Performance sensing distances.

Capacitive - Ring Sensors

These sensors detect liquids or other high conductive material in tubes. This makes them an ideal choice for level sensing applications based on the principle of communicating pipes.  Since the capacitive sensing principle does not support high switching frequencies, these capacitive ring sensors are only suitable for objects which remain static inside the inner ring.  The circular design of the sensing electrode requires highly conductive material to function. Therefore wooden plugs or lime balls are no suitable targets.

Please contact INSTEK CONTROL to get application related assistance.


INDUCTIVE PROXIMITY SWITCHES

Inductive - High Performance 

Extremely high sensing distances are required and essential for proper operation in some work environments. Sensors from the outstanding Performance Series offer the absolute best-in-class sensing distances.

M8 semi-shielded 4 mm down to 18 mm short 

M12 semi-shielded 6 mm down to 22 mm short

M12 semi-shielded 8 mm down to 30 mm short

M18 semi-shielded 15 mm down to 35 mm short

M30 unshielded 50 mm down to 35 mm short

Inductive - Ultra Metal Face

These sensors are constructed with an ultra thick sensing face based on Ultra-Metal-Face technology.  Made of stainless steel and designed to withstand the heaviest mechanical impacts.  The advantage of these sensors is to enable application engineers to achieve perfect positioning precision. These sensors have been down-tuned to short sensing distances of 1 mm only - on ferrous and non-ferrous metal (Factor-1). The combination of unseen industry robustness and a precise switching point offers a completely totally new and unique solution. The possibilities are endless - just drop a metal part on it and it works… precisely!

Inductive - Metal Face

Inductive sensors utilizing Metal-Face Technology are constructed with housings made from one continuous piece of stainless steel which also includes the sensing face. This extra portion of robustness creates an ideal sensor for working in environments where even long sensing ranges cannot prevent mechanical sensor damage from taking place. The highly optimized electronics allow XECRO the ability to manufacture these robust and reliable sensors using very short housings, which allow for mounting in smaller locations.

Inductive - Miniature Smallest Housings

Very thin (Ø3mm) and very short (18mm).  Engineers are often faced with a particular need for sensors that fit into small areas or spaces. The XECRO Inductive – Miniature Series, include self-contained sensors which range in size from Ø3 mm to M5 including square-sectional sensors of 5x5 mm. The Inductive –Miniature Series is guaranteed to be manufactured with built-in LED indicators, short-circuit-proof output drivers and reverse polarity protection.

Inductive - High Temperature

XECRO Inductive High-Temperature Series sensors have been designed to permanently These sensors are available in sizes from M8 to M30 and are equipped with silicone or Teflon® (PTFE) cables. Silicone cable have an impressive flexibility which makes it a perfect choice for installations where the sensor’s mounting location continuously moves. Conversely, Teflon® has an excellent robustness and should be considered only for permanent, non-motion related installations.

Inductive - High Pressure

Precise position sensing that operates under high pressure requires well-constructed sensors. XECRO fulfills these requirements with the wide range of High–Pressure Series sensors produced with two specialized technologies. These technologies result in a permanent pressure resistant level of up to 1000 bar +27 12 998 6326 psi). Sensors for pressures of up to 500 bar (7251 psi), utilize traditional ceramic sealing to separate both the ferrite/coil combination and the evaluation electronics from the pressure-facing section of the housing. To achieve outstanding pressure durability, XECRO manufactures select High–Pressure sensors with Metal-Face technology. This calls for the housing of the sensor to be constructed from one continuous piece of stainless steel, which also includes the sensing face. These full-metal constructions offer excellent peak-pressure immunity and survive even under the harshest environments. Most High – Pressure Series sensors from XECRO are available with a built-in LED indicator to simplify mechanical set-up.

Inductive - Weld Field Immune

Weld–Field Immune sensors are capable of operating even if exposed to the heaviest of magnetic fields typically seen when sensors are installed too close to industrial welding equipment. XECRO diversified the Weld–Field Immune Series into two different categories, more economical category, is supplied with brass housings and a PTFE front cap. The second, designed with Metal-Face technology, is for those environments where a high level of mechanical robustness and reliability is preferred or necessary.

Inductive - Analog Output

XECRO sensors with Analog – Output, are able to precisely measure distances to metal objects. They are ideal for position adjustment, distance measurement and metal classification / comparable applications. Analog current or voltage output is available in Extended sensing distances in sizes ranging from M8 to M30.

Inductive - Cubic 40x40

The 40x40 enclosure offers best flexibility due to its rotatable sensing head which can be mounted in five directions. XECRO's sensors in this housing provide NO + NC outputs in the 10… 30 VDC version and in 2-wire for 20…250 VAC. The sensor electronics and the mounting sockets are two separate parts. This special construction simplifies the replacement procedure of a mechanically damaged sensing head. These sensors are available in industrial standard sensing distances and in XECROs High Performance sensing distances.

Inductive - Ring Sensors

Inductive ring-sensors from XECRO can be used to detect metal objects at high velocity. With a maximum object speed of up to 45 m/s (147 ft/s), it allows the use of objects that are shot with compressed air. These sensors are available with static working principle that also allows their use as a wire detector. Static detection means that the switching output remains active as long as an object is in the inner ring - making the sensors a perfect choice for jam or wire break detection.

Please contact INSTEK CONTROL to get application related assistance.


HYGIENIC INSTRUMENTATION FOR BREWERIES

Adapters and Fittings for hygienic applications in Breweries

Anderson-Negele offers a wide range of different Process Connections for the Food & Beverage industry.
- CLEANadapt – is a hygienic system that can be used with almost every sensor from Anderson-Negele. By offering a multitude of adapters for all common process connections the CLEANadapt system can be used very flexibly.
- FLEXadapt ESF - Temperature measurement in pipes from DN20 on and vessels without direct contact between the sensor and the medium. Sensors can be removed without opening the process line. In addition to pre-fabricated build-in systems, adapters even for vessels as well as a full range of compatible temperature sensors are available.

CLEANadapt

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FLEXadapt ESF

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CONDUCTIVITY MEASUREMENT IN THE BREWERY INDUSTRY

Inductive Conductivity Sensor for the Brewery Industry

The cost-effective ILM-4 conductivity meter is used for hygienic applications in brewing industries.
ILM-4 Inductive Conductivity Meter, utilized for the control of CIP processes (e.g. phase separation of detergent/water), concentration measurement (e.g. increasing the concentration of CIP detergents), can also be used for product monitoring and quality assurance. Remote Version NOW available.

ILM-4

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TURBIDITY MEASUREMENT IN BREWERIES 

Turbidity Sensors for the Brewery Industry

Turbidity Sensors - Reliable and Cost-Effective.  The measurement of turbidity is an essential parameter for the automation of process runs in process engineering. INSTEK CONTROL, Anderson-Negele's distributor in South Africa and Sub-Saharan countries, offer sensors with different measuring methods for almost every customer application. The ITM-4 is perfectly suited for fresh water control in the beverage industry.

ITM-3

ITM-4

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ITM-51

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BIOFILM MONITORING

ALVIM Biofilm Monitoring System 

Bacteria settle among any structure (pipelines, tanks, machinery) in contact with the water in a very short time, if appropriate preventative measurements are not applied. The ALVIM real-time, on line, Biofilm Monitoring System is able to detect bacterial settlement since its first phases (down to 1% of surface covered by micro-organisms such as Legionella pneumophila) and, based on these data, manually or automatically adjust and optimize cleaning treatments / biocide treatments. This way keeping biofilm growth under control.
Alvim Biofilm Detection

What is biofilm?

The terms biofilm refers to the layer of micro-organisms (bacteria, diatoms, fungi, etc.) that grows on any surface in contact with water or other liquids. It has been demonstrated that biofilm can grow even in extreme conditions, causing damages that can range from Legionella contamination to Microbiologically Influenced Corrosion (MIC).

Important advantages of the ALVIM technology compared to other sensors in the market

  1. discriminates between biofilm and other kinds of deposit/fouling (e.g. calcium carbonate, etc.); this is extremely important, since these two different kinds of fouling requires different treatments;
  2. has a very high sensitivity, i.e. detects biofilm initial colonization phase; indeed, many biofilm related problems, such as Microbiologically Influenced Corrosion (MIC), start as soon as the first bacterial spots appear on a surface.
  3. Early-warning detection of bacterial biofilm growth by measuring the natural electrochemical activity of bacterial biofilm, indicating its real presence and extent in a given moment. 
  4. Optimization of cleaning treatments (biocides, disinfectans, ...)
  5. Easy to install, easy to operate
  6. Virtually maintenance-free probe
  7. Real-time, continuous biofilm monitoring

ALVIM Biofilm Sensor & Technical Datasheets

A001S3

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A003S3

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AX03S3

AX03S3

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ALVIM BIOFILM

ASO1S3

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EXTRACT MEASUREMENT FOR BREWERIES

Extract Monitor for the Brewery Industry

EXTRACT MONITOR uses the functionality of either RHOTEC (density measurement) or SONATEC (sound velocity measurement) for extract measurement in breweries. Typically, the extract measurement is done during lautering and wort boiling. The instrument is designed for applications requiring maximum sensitivity and highest accuracy. It is easy to operate and maintenance-free. 
rhotec

RHOTEC

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SONATEC

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BEER MONITOR

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ALCOHOL MEASUREMENT IN BREWERIES

Alcohol Measurement Sensors for the Brewery Industry 

- ALCOHOL MONITOR measures the content of alcohol (ethanol) in a mixture of water and ethanol. The alcohol measurement is done during the production of beer and beer-based mixed drinks.
- RHOTEC ALC-TAX allows measuring alcohol during the production, when alcohol content needs to be determined by a certified instrument for reasons of taxation.
- BEER MONITOR measure simultaneously alcohol and extract during the production of beer and beer-based mixed drinks.
rhotec alc-tax

RHOTEC ALC-TAX 

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ALCOHOL MONITOR

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BEER MONITOR

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CO₂ AND O₂ MEASUREMENT FOR BREWERIES

CO₂ AND O₂ Measurement for the Brewery Industry

For continuous measurement of dissolved oxygen in liquids and gases, OXYTRANS is perfectly suited. The instrument is designed for applications requiring maximum sensitivity and highest accuracy. It is easy to operate and virtually maintenance-free. Electrolyte solutions are not necessary and no oxygen is consumed during the measurement. The optical measurement technology is based on the effect of luminescence quenching, i. e. the radiationless redistribution of excitation energy via molecular interaction. 

For continuous measurement of dissolved carbon dioxide in liquids, CARBOTEC TR-PT and CARBOTEC NIR is perfectly suited.  For measuring carbon dioxide, the carbonated liquid flows through the sensor head (measurement chamber). everal times per minute the chamber is closed and its volume rapidly increases. This expansion generates a gas phase in the chamber. The large partial pressure difference of CO₂ forces the carbon dioxide out of the sample (liquid in the chamber) into the gas phase. 

The new generation of CARBOTEC NIR sensors is based on Attenuated Total Reflection (ATR) technology. Near infrared (NIR) light is transmitted through a sapphire crystal. 

OXYTRANS TR

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OXYTRANS M

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CARBOTEC TR-PT

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CARBOTEC NIR

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PLATO MEASUREMENT FOR BREWERIES

Plato Measurement for the Brewery Industry

PLATO MONITOR is a special version of SONATEC and continuously measures the speed of sound through the product. The instrument is designed for applications requiring maximum sensitivity and highest accuracy. It is easy to operate and maintenance-free.

PLATO MONITOR

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