Application cases - SOFT DRINK PRODUCTION - solution for Biofilm....

Instek Control • March 7, 2018

Bacterial growth on surfaces in contact with water and other liquids (a phenomenon usually known as “biofilm” or “bacterial slime”) causes many issues in Food and Beverage Production. Indeed, such bacterial layer is the ideal environment for the proliferation of pathogens. Moreover, biofilm is much more resistant to sanitation that free-floating bacteria, and this resistance increases with time.

In this soft drink production plant, Clean-In-Place(CIP) was applied on a scheduled time-basis. To verify the real effectiveness if CIP treatment against biofilm, the Customer decide to install an ALVIM sensor in the feed water line of the beverage production plant. The following data illustrate the most relevant results of the biofilm monitoring that was carried out in this industry over several months.

As it can be seen in Figure 1, the Alvim Sensor detected biofilm growth about 10 days after the installation in the soft drink production plant. Since the Alvim Technology detects biofilm growth from its very early phase (first layer of bacteria), the scheduled CIP treatment, that was applied a couple days after bacterial growth, easily removed biofilm.

After some weeks, the Alvim probe detected biofilm growth again (Fig.2). Also in this case the scheduled CIP treatment was applied a couple days after bacterial growth and, again, the cleaning treatment completely removed biofilm.

The ALVIM Sensor demonstrated that the application of CIP was timely enough, during the considered period, even if a small adjustment (anticipating the treatment of 4-5 days) would have prevented bacterial growth inside pipelines even better.

The indication provided by the Alvim Biofilm Monitoring System allowed to check, on line and in real time, the actual need of a cleaning treatment, and the effectiveness of CIP.

If you have a similar problem with Biofilm, contact Instek Control for more information on this incredible sensor. info@instek.co.za or 012 998 6326

Easy 5-Minute Installation of the LTM-2
By Instek Control August 20, 2020
In 2014, Instek Control launched the Level Transmitter Mining (LTM-2) level measurement probe as alternative to traditional measurement systems for difficult and sometimes seemingly impossible measuring environments.
By Instek Control November 22, 2019
Instek Control is pleased to introduce the ITM-51 – the first turbidity sensor with IO-Link developed by Anderson-Negele.
By Instek Control November 5, 2019
In this blog post we are going back in time to toast the life of Italian physicist Giovanni Battista Venturi (1764 – 1822). He was responsible for figuring out an important element in basic fluid and airflow dynamics, which came to be known as The Venturi Effect.
By Instek Control October 18, 2019
Digitalisation has already found its way into many branches of industry under the keywords "Industry 4.0" or "Internet of Things", and today it is impossible to imagine life without it. INSTEK Control is excited to announce that the new dimension in hygienic measuring technology is digital and analogue, compact or remote and modular.
By Instek Control October 3, 2019
When it comes to a brewery, you clean to prevent the transfer of tastes from one beer to the next, and you clean to help assure your product is safe for human consumption. In the face of increasing supply and demand, brewing plants are compelled to keep the cost of production as low as possible, without sacrificing safety and quality of the end-product.
By Instek Control September 9, 2019
The highest priority in the production of food, beverages and pharmaceuticals is product safety. In sanitary applications, such as the production of vaccines or baby food, the purity, quality and stability of the product must be ensured.
Show More